Harley-Davidson Recalling More Than 54,000 Motorcycles

April 28, 2015
Harley-Davidson is recalling more than 54,000 motorcycles in two separate campaigns to repair faulty clutch master cylinders and missing rear reflectors.In the larger recall, the company is repairing 45,901 examples of 2014 CVO Road King, the 2014-2015 Electra Glide Ultra Classic, Ultra Classic - Twin Cooled, Ultra Limited, Police Electra Glide, Street Glide, Street Glide Special, and CVO Street Glide; as well as the 2015 model year units of the Electra Glide Ultra Classic Low, Ultra Limited Low, Ultra Classic Low - Twin Cooled, Road Glide Special and Road Glide. For these bikes, the clutch master cylinder may lose the ability to fully

Harley-Davidson is recalling more than 54,000 motorcycles in two separate campaigns to repair faulty clutch master cylinders and missing rear reflectors.

In the larger recall, the company is repairing 45,901 examples of 2014 CVO Road King, the 2014-2015 Electra Glide Ultra Classic, Ultra Classic - Twin Cooled, Ultra Limited, Police Electra Glide, Street Glide, Street Glide Special, and CVO Street Glide; as well as the 2015 model year units of the Electra Glide Ultra Classic Low, Ultra Limited Low, Ultra Classic Low - Twin Cooled, Road Glide Special and Road Glide.
For these bikes, the clutch master cylinder may lose the ability to fully work, especially after long periods of being parked. According to documents submitted to the National Highway Traffic Safety Administration (NHTSA [as a PDF, here]), this is because "a chemical reaction inside of the sealed clutch system creates gas bubbles which may cause loss of clutch lift."
If this occurs, the bikes can move unexpectedly when the rider puts the transmission in gear. According to the NHTSA report, this problem is responsible for 313 warranty claims, 31 customer complaints, 27 incidents or crashes, and 4 minor injuries possibly linked to the issue. To fix things, Harley-Davidson dealers will flush the system and rebuild the master cylinder.

In a second, smaller campaign, Harley is also recalling 8,904 examples of the 2015 XG500 and XG750. Some of these motorcycles might not be manufactured with a rear reflector assembly, and therefore they don't meet federal guidelines. Dealers will install the part for affected owners.

RECALL Subject : Clutch may not Fully Disengage

Report Receipt Date: APR 13, 2015

NHTSA Campaign Number: 15V216000

Component(s): POWER TRAIN

Potential Number of Units Affected: 45,901

All Products Associated with this Recall

Vehicle Make Mode lModel Year(s)

H-D FLHRSE 2014

H-D FLHTCU 2014-2015

H-D FLHTCU TC 2014-2015

H-D FLHTCUL 2015

H-D FLHTCUL TC 2015

H-D FLHTK 2014-2015

H-D FLHTKL 2015

H-D FLHTKSE 2014-2015

H-D FLHTP 2014-2015

H-D FLHX 2014-2015

H-D FLHXS 2014-2015

H-D FLTRX 2015

H-D FLTRXS 2015

Details close

Manufacturer: Harley-Davidson Motor Company

SUMMARY:

Harley-Davidson Motor Company (Harley-Davidson) is recalling certain model year 2014-2015 Electra Glide Ultra Classic (FLHTCU), Electra Glide Ultra Classic - Twin Cooled (FLHTCU TC), Ultra Limited (FLHTK), Police Electra Glide (FLHTP), Street Glide (FLHX), Street Glide Special (FLHXS), CVO Street Glide (FLHXSE), 2015 Electra Glide Ultra Classic Low (FLHTCUL), Ultra Limited Low (FLHTKL), Electra Glide Ultra Classic Low - Twin Cooled (FLHTCUL TC), Road Glide Special (FLTRXS), Road Glide (FLTRX), and 2014 CVO Road King (FLHRSE) motorcycles manufactured April 28, 2014, to October 24, 2014. In the affected motorcycles, the clutch master cylinder may lose the ability to generate enough lift to disengage the clutch, especially if the motorcycle has been parked for an extended period of time.

CONSEQUENCE:

When the engine is running and the motorcycle is in gear, if the clutch cannot be fully disengaged, the motorcycle may move unexpectedly, increasing the risk of a crash.

REMEDY:

Harley-Davidson will notify owners, and dealers will flush the clutch system and rebuild the clutch master cylinder, free of charge. The recall is expected to begin April 23, 2015. Owners may contact Harley-Davidson customer service at 1-800-258-2464. Harley-Davidson's number for this recall is 0165.

NOTES:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

RECALL Subject : Missing Rear Reflector Assembly/FMVSS 108

Report Receipt Date: APR 13, 2015

NHTSA Campaign Number: 15V217000

Component(s): EXTERIOR LIGHTING , VISIBILITY

Potential Number of Units Affected: 8,904

All Products Associated with this Recall

Vehicle Make Mode lModel Year(s)

H-D XG500 2015

H-D XG750 2015

Details

Manufacturer: Harley-Davidson Motor Company

SUMMARY:

Harley-Davidson Motor Company (Harley-Davidson) is recalling certain model year 2015 XG500 motorcycles manufactured January 28, 2014, to March 9, 2015, and 2015 XG750 motorcycles manufactured May 12, 2014, to March 9, 2015. The affected motorcycles may have been manufactured without a rear reflector assembly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

CONSEQUENCE:

If the motorcycle is missing the rear reflector it can reduce the vehicle's visibility to other drivers, increasing the risk of a crash.

REMEDY:

Harley-Davidson will notify owners, and dealers will install a rear reflector assembly, free of charge. The recall is expected to begin in April 2015. Owners may contact Harley-Davidson customer service at 1-800-258-2464. Harley-Davidson's number for this recall is 0620.

NOTES:

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

This article originally appeared on MSN.

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